From proprietary 3D CAD files to precision CNC tooling centers. We deliver 24-hour DFM evaluations, rapid SLA functional prototyping, and 18–25 day production mold qualification.
A synchronized engineering path that eliminates tooling rework, reduces resin sinkage, and guarantees 100% airtight closure fit before cutting mold steel.
CAD review in UG NX & SolidWorks examining gate placement, parting line invisibility, draft angles (1.5°–2°), and wall-thickness uniformity.
Physical proofing before steel cutting: SLA resin 3D printing and CNC acrylic mockups to verify ergonomic grip, volumetric capacity, and lid threading.
In-house high-speed CNC milling (Makino) and mirror EDM for core and cavity machining in S136 / H13 hardened stainless steel.
Technical specifications and equipment capabilities maintained across our mold manufacturing facility.
| Engineering Specification | Material / Technical Parameter | Tolerance & Performance Metric | Application Scope |
|---|---|---|---|
| Core & Cavity Steel | Swedish ASSAB S136 / H13 Stainless Steel (HRC 48–52) | Guaranteed mold life: 1,000,000 shots without dimensional drift | Tritan & PP Injection Molds |
| Hot Runner System | Yudo / Mold-Masters valve gate hot runner with PID thermal controllers | Zero sprue scrap, uniform melt temperature, no gate vestige < 0.2mm | High-Volume Drinkware & Tumblers |
| Surface Cavity Finish | SPI A1 / A2 mirror diamond polishing or Mold-Tech VDI 3400 texture | Optical clarity for transparent Tritan™; scratch-resistant micro-texture | Exterior Aesthetic Surfaces |
| CNC Machining Precision | 5-axis Makino & GF Machining Solutions high-speed milling | Positional tolerance ±0.005mm; parting line matching ±0.01mm | Precision Thread & Hinge Molds |
| Blowing Mold Engineering | Aviation-grade 7075-T6 Billet Aluminum with beryllium copper inserts | Rapid cycle cooling (12–15s); mold life > 500,000 bottles | Sports & Motivational Water Bottles |
| Liquid Silicone (LSR) Molds | Cold-deck valve gated LSR injection molds with vacuum de-airing | Zero flash on 0.5mm micro sealing lips; 100% leakproof fit | Drinkware Gaskets & Spouts |
Have an STP, STEP, or IGS file? Our engineering team reviews moldability and provides a detailed DFM analysis and tooling quotation within 24 hours.